Main protective bonding is the connection, using a conductor of at least 6 mm² copper (10 mm² on a PME supply), between the main earthing terminal of an installation and the extraneous-conductive-parts entering the building, such as metal gas, water and oil pipes and structural steel, so that during an earth fault all of them rise to the same potential and no dangerous voltage can appear between a person's hands. It is required by BS 7671 Regulation 411.3.1.2 and sized under Section 544, and its absence is classified C2 on an EICR by Electrical Safety First's Best Practice Guide 4.
- Bonding equalises potential; it is not there to carry fault current back to the supply.
- Metal gas, water, oil and heating pipes and structural steel entering the building must be bonded.
- Minimum 6 mm² copper on TN-S and TT; minimum 10 mm² copper on TN-C-S (PME).
- Missing main bonding is normally coded C2 on an EICR; undersized but sound bonding is generally C3.
What is main protective bonding in practice?
Automatic disconnection under BS 7671 Chapter 41 assumes that, in the fraction of a second before the protective device operates, a person cannot touch two things at different voltages. The installation's metalwork is at the supply earth potential through the circuit protective conductors; a metal water pipe from the ground is at the potential of the ground outside, which under fault conditions is not the same.
Main protective bonding ties them together at the main earthing terminal (MET). If the installation's earth rises to 100 V during a fault, the bonded gas pipe rises with it and the voltage between a tap and a radiator stays at zero. On a PME supply a broken network neutral can lift the whole installation earth well above true earth, which is why the bonding conductor is larger.
When is main protective bonding needed?
Every installation needs main bonding to every extraneous-conductive-part present. The usual list is:
| Service | Bond required? |
|---|---|
| Metal gas pipe entering the building | Yes |
| Metal water pipe entering the building | Yes |
| Metal oil supply pipe | Yes |
| Structural steel frame | Yes |
| Lightning protection system | Yes, where present |
| Plastic incoming gas or water pipe | No, not an extraneous-conductive-part |
| Internal copper pipework fed by a plastic incomer | Usually no; test to confirm |
Where it is unclear whether internal metalwork is extraneous, IET Guidance Note 8 describes a test: measure the resistance between the part and the MET with the bonding disconnected; above about 22 kΩ the part cannot introduce a dangerous potential. Main bonding is checked on every EIC and Minor Works Certificate, which both ask whether it is present and adequate, and inspected on every EICR.
What does main protective bonding consist of and how is it measured?
Conductor size, under BS 7671 Section 544:
| Supply | Minimum bonding conductor |
|---|---|
| TN-S or TT | Half the earthing conductor CSA, minimum 6 mm² copper, need not exceed 25 mm² |
| TN-C-S (PME), supply neutral up to 35 mm² | 10 mm² copper (Table 54.8) |
Connection: a BS 951 earth clamp on the pipe, as near as practicable to the point of entry, on the consumer's side of the meter and before any branch or insulating section; IET guidance suggests within 600 mm of the meter outlet. The clamp must carry the label "Safety Electrical Connection – Do Not Remove" required by Regulation 514.13.1. The other end terminates at the MET.
Testing: continuity is measured with the low-ohm function of a multifunction tester between the MET and the far end of the bonding conductor at the clamp. IET Guidance Note 3 gives a guide value of 0.05 Ω or less for a sound conductor.
Common mistakes with main protective bonding
- Bonding after a branch, so the first tee off the incoming pipe is left unbonded.
- 6 mm² on a PME supply, common in 1980s and 1990s installations; sound but undersized, usually C3.
- Missing that a metal incomer has been replaced with plastic, or bonding a plastic incomer's internal copper unnecessarily.
- No label on the clamp, a C3 but an easy one to avoid.
- Confusing main bonding with supplementary bonding. Supplementary bonding in bathrooms under Section 701 is a separate requirement.
- Ticking "adequate" on a Minor Works Certificate without looking. Go and look at the meter box.
Related terms
- External earth fault loop impedance (Ze)
- Electrical Installation Certificate (EIC)
- Minor Works Certificate
- EICR
- Multifunction tester (MFT)
- BS 7671
How Certio helps
Certio records this on the BS 7671 model forms without the typing: photograph the board to draft the circuit schedule, point the camera at a Megger MFT-X1 to capture readings, or dictate them. Starter is free for 7 days.